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SJ-50/65/75/90/120 High Speed Plastic Single Screw Extruder Machine

Plastic single screw extruder is mainly used to extrude PP, PE, PPR, PVC, ABS, PS, TPU and other raw materials, mainly used to extrude soft and hard PVC, polyethylene and other thermoplastics, can process a variety of Plastic products, can also be used for melt granulation.

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Description

Application of plastic single screw extruder:
A1: Pipe extrusion: suitable for PP-R pipes, PE gas pipes, PEX cross-linked pipes, aluminum-plastic composite pipes, ABS pipes, PVC pipes, HDPE silicon core pipes and various co-extruded composite pipes.
A2: Sheet and sheet extrusion: suitable for extrusion of PVC, PET, PS, PP, PC and other profiles and sheets. Extrusion of various other plastics such as wire, rod, etc.
A3: Extrusion of profiles: adjusting the speed of the extruder and changing the structure of the extrusion screw can be applied to the production of various plastic profiles such as PVC and polyolefins. Modified granulation: suitable for blending, modification and enhancement of various plastics.

The plastic single-screw extruder is mainly composed of three parts: extrusion system, transmission system and heating and cooling system.
A1: The main function of the extrusion system is to melt and plasticize the polymer material to form a uniform melt, and realize the transition from the glass state to the viscous fluid state. And in this process, a certain pressure is established, and the screw is continuously extruded and conveyed to the die. Therefore, the extrusion system plays an important role in the molding quality and output of the extrusion process.
The extrusion system mainly includes the feeding device, the screw and the barrel. It is the most critical part of the extruder. The screw is the heart of the extruder. The material can only move in the barrel through the rotation of the screw, and is pressurized and compressed. some heat.

A2: The transmission system usually consists of a motor, a reducer and a bearing, etc. Its main function is to drive the screw and supply the torque and torque required by the screw during the extrusion process. In the extrusion process, the screw speed is required to be stable and not change with the change of screw load to ensure uniform product quality. However, in different occasions, the screw is required to be able to achieve variable speed, so that one equipment can adapt to the requirements of extruding different materials or products of different shapes. In most extruders, the change of screw speed is achieved by adjusting the motor speed, and the transmission system is also equipped with a good lubrication system and a rapid braking device.

A3: The heating and cooling system of the extruder consists of a heating device and a cooling device. It is a necessary condition for the extrusion process to proceed smoothly. The heating device and the cooling device must ensure the melting and plasticizing of the polymer material and the temperature conditions during the molding process. meet the process requirements.
The cooling device is generally arranged in the extruder barrel, screw and the bottom of the hopper and other parts. Barrel cooling can be water-cooled or air-cooled. Generally, small and medium-sized extruders mostly use air-cooling; large-scale extruders mostly use water-cooling or a combination of the two. The screw cooling mainly adopts central water cooling, the purpose is to increase the solid conveying rate of the material, stabilize the output, and at the same time improve the product quality. The cooling device at the bottom of the hopper is mainly to strengthen the conveying effect of solid materials, and prevent the material particles from sticking due to temperature rise, blocking the material opening and affecting the feeding. Generally, for extruders and high-speed extruders with a screw diameter of more than 90mm, a cooling device must be installed at the bottom of the hopper.

Technical Parameter

Item
45/30
65/33
75/33
90/33
105/33
120/33
150/33
Screw diameter(mm)
45
65
75
90
105
120
150
Screw L/D
30
33
33
33
33
33
33
Screw rotation speed(rpm)
150
150
150
150
150
120
90
Drive power(kw)
18.5-37
45-90
90-132
160-185
185-250
250-315
155-450
Headging cooling segments No.
5
6
6
6
6
6
6
Connector heating power
1.7
2
3
4
4
5
6
Output
60-120
120-220
300-400
400-500
500-700
800-1100
1000-1400
HDPE/MDPE partices
100
260
380
600
700
950
1200
HDPE/MDPE particles
85
220
320
510
600
810
1020
PPRT particles
80
210
300
480
560
760
960
PP particles
75
195
285
450
525
710
900
PB particles
70
180
270
420
490
60
840
Machine barrel heating power
10
19
23
35
35
60
72

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